Are you about to have a new factory built? Do you want to optimize your internal processes to minimize the error rate and maximize your profit margin? Then you can’t do without a comprehensive PFD. In this blog, we’ll demonstrate how a PFD can make a difference to the future of your business.
What is a PFD?
A PFD, also known as a process flow diagram and not to be confused with a PDF. A process flow diagram is a schematic presentation of the main parts of a factory building. All piping, equipment and the various components needed to accomplish your manufacturing process are present.
We use a PFD as the basis for all subsequent steps of your future factory building. In addition, it lends itself to drafting control strategies and creating a detailed quotation. Formatting a process flow diagram correctly can prevent a lot of mistakes. In fact, an error in the PFD can prevent the production design from being fully operational.
What are the benefits of a process flow diagram?
A PFD brings several benefits . For example, you create a visual diagram of your production process and your plant, it allows you to improve your processes, serves as a basic design that all parties involved can work with, and can identify potential problems.
- Visual schematic
With your PFD, you have your basic design in your pocket. Moreover, it is a handy tool that covers all the accessories of your future plant. From the smallest screw to the largest motor. No part goes unmentioned.
In addition, you can use your process flow diagram as a communication tool. The different parties can use it and get a clear picture of what is expected. This way, you avoid ambiguities and misunderstandings.
- Process optimization
You obviously want your new plant to be at least as efficient as the previous one. And preferably a little more. We can’t blame you for that. After all, the profitability of your plant largely determines your profit margin. The easier you can operate, adjust and control your processes, the better for your portfolio.
- Design of operating systems
Your PFD can also help determine how your operating systems will function. This can help you avoid a lot of unnecessary work.
- Problem Indicator
Inefficiencies are like the plague to a production process. By mapping the process down to the smallest details, any bottlenecks can be identified. This gives you the opportunity to eliminate these bottlenecks even before the foundation stone of your plant is laid.
In short, a process flow diagram can really make a difference to your productivity. It allows you to set up a true process automation that allows you to run your operations in less time, with fewer actions and a lower error rate.
Who prepares such a PFD?
There are several options at Meyland. For example, you can choose to prepare your PFD yourself ; you obviously know the many steps in your production process like the back of your hand. You can opt to have your factory’s PFD drawn up by a party of your choice. Or you can rely on our engineers to work with you to create a process flow diagram of your manufacturing facility.
What after preparing a PFD?
Such a schedule is just the beginning. Once we get a view of the final version, it’s time to work on the 3D designs of your plant. This is also where we start mapping the missing links between different production parts. Think about conveyor belts or screws. Your 3D design contains all the details of your PFD as well as all the necessary connections. Your new site is taking shape.
Project:Coeck
Coeck is an established name in the construction industry. They have been diligently running at the top since 1929. To say that Coeck is a family business at heart is the understatement of the year. The4th generation is now at the helm. Over the years, their product range continued to expand, from dry mortar to wall and floor tiles. As long as it has to do with concrete.
When the need is greatest, there is Meyland
The need for a new, more efficient plant could not be ignored. It couldn’t be otherwise because every day some 5,000 tons of raw materials are transformed into structural and finishing products.
Besides wanting to set up a better production process, Coeck also wanted to be more ecological. Sustainability is ingrained in their DNA and they wanted that to be reflected in their new factory.
Our approach
Together with them, our engineers and experts set to work to outline a sustainable process that would allow Coeck to develop products as ecologically as possible. This involves a whole automation. The entire building is equipped with the necessary PLCs so that the production process can run fully automatically. With minimal effort, it is very easy to select which product should be manufactured via a particular production line. Different product recipes are linked to the PLCs in the factory. Once you select a particular recipe, the production process will switch.
Are you also in need of a new, automated factory?
Would you like more information about internal storage and transport systems? Do you wish to increase your efficiency? Then you have come to the right place at Meyland. Our employees will help you expand your business.